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Summer, 1998
Volume No. 2 |
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Encouraging Leadership in Ottawa
by Dr. Ed Becker, President
My wife Norma and I - founders of Econotech - spoke at
a dinner in Centre Block Parliament Building in Ottawa
this spring to over 100 government leaders and Members
of Parliament. We discussed the importance of a proper
foundation for the lives of those in leadership.
Leaders impact the lives of others by their decisions
and examples. Wise decisions and a positive example are
based on sound ethics, forgiveness, integrity and other
positive character traits.
People in government are leaders, but so are parents,
teachers, businessmen as well as each one of us. My foundation
for making wise decisions and setting a positive example
is based on my relationship with God through Jesus.
My life was dramatically changed 21 years ago because
of the faith of my 20-year-old son Alan. This change has
led to a solid foundation for ethics and service for Econotech.
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Partners in Prosperity
by Greg Nichvalodoff, Chief Executive Officer
Econotech Services Ltd. is pleased to announce that it
is entering into a formal working relationship with Columbia
Analytical Services, Inc. (CAS), headquartered in Kelso,
Washington. Columbia Analytical is a certified, full-service
chemical and biological analytical laboratory network.
Their network is comprised of ten laboratories located
in Alaska, Arizona, California, Florida, New York and Washington.
Columbia Analytical's expertise encompasses air, water,
biological, solid and hazardous waste analysis. CAS provides
services to meet virtually any state or federal regulatory
requirement in the United States of America.
Our joint venture with Columbia Analytical Services will
allow us the opportunity to broaden our laboratory testing
abilities through the cooperation of the CAS offices. Econotech
will be establishing shipping points for existing US clients
in both Jacksonville, Florida and Kelso, Washington. These
shipping points will allow our clients the advantage of
expediting sample shipment to our Vancouver laboratory.
Through our affiliation with Columbia Analytical we can
provide EPA studies for the pulp and paper industry, in
compliance with US government regulations. With the implementation
of cluster rules for the pulp and paper industry in the
US, there will be a need for an increase in the frequency
of monitoring and for the expansion in the scope of analysis
for a variety of organic compounds.
The proposed cluster rule regulations increase the frequency
of monitoring for adsorbable organic halogens (AOX) and
expand the scope of analysis to include chloroform and
chlorinated phenolic compounds to be analyzed by isotope
dilution methods. The proposed may impact processes if
the results of the current promulgated AOX and chlorinated
phenolic sample preparation methods are different from
the new ones. It may be necessary to compare historical
data to that of the newest methods, especially if previous
results are close to compliance limits.
Columbia Analytical has extensive experience with all
of these procedures. Columbia Analytical was one of five
laboratories that contributed to the method validation
studies on Method 1653, sponsored by the EPA and NCASI.
CAS data was judged among the best for the Method 1653
validation study.
Econotech will soon be able to assist our clients in
determining cluster rule needs, including sampling, analysis,
data validation and database management.
As a world-wide leader in pulp and paper technology,
our new affiliation will further diversify and expand our
testing abilities as an international laboratory.
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Laboratory Results Predict Pulp Performance
in the Mill
by Jim Oei, P. Eng. - Western Pulp Limited Partnership (Guest
contributor!)
Jim
Oei from Western Pulp in Squamish, British Columbia, presented
a paper at the Parksville Pacific Branch CPPA Conference
this spring. The goal of the project was to develop a bleach
sequence which would produce an effluent AOX less than
0.63 kg/ADT, reduce ClO2 consumption and bleaching
costs and raise the brightness of the ECF pulp.
Laboratory work at Econotech exploring DEpoD and DEoEpoD
sequences showed that the DEoEpoD sequence was more effective
in the utilization of chlorine dioxide and produced less
AOX in the effluent. This was especially true when carry-over
was simulated.
Our mill started with the DEpoD option, but failed to
reach the project objectives. When the DEoEpoD sequence
was initiated, the goals of the project were realized just
as predicted by the laboratory work. The AOX decrased from
0.90 to 0.55 kg/ADT, ClO2 consumption was 10
kg/ADT lower and the ECF brightness ceiling was increased.
This helped to increase the production rate of the ECF
pulp. We really appreciate Econotech's help in this study.
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A Breathtaking View of Peru
by Jennifer Lewis, Supervisor - Environmental Group
I love to travel. I have always had an interest in the
Aztecs and the Incas, and Peru is definitely the place
to go to learn about the Incas.
Part of our three week trip included walking the "Inca
Trail". Although the Incas could run the trail in six hours,
we needed five days, which allowed us to stop and see a
lot of the ruins along the way. While Machu Picchu is everyone's
main destination, we explored the ruins in privacy as we
were the only group to stop along the way.
My favorite ruin was Sayacmarca - it seemed to loom up
out of the mist. The ruin is on a part of the trail that
goes through the jungle. To reach its peak we climbed a
very steep staircase built into the rock.
As you can see, Machu Picchu is quite developed. We walked
down into the city from the sun gate and took a bus to
the town of Aguas Calientes. The bus ride down was quite
exciting as it is a series of switchbacks. One of my highlights
was watching a young boy, who called himself "catch you
boy", run straight down the mountain to meet us at each
switchback. This was how he earned money for his family.
It is a great trip for all ages - the age range in our
group was from 17 to 72. If you enjoy walking and have
a good pair of lungs, Peru is fabulous. We owe much of
the success of our trip to our great guide, Humberto.
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Fiber Length Explained, Part 1 - An Introduction
by Graham Vandegriend, Senior Technologist - Microscopy & Wood
Technology
Fiber length can help to diagnose strength problems,
monitor fines content and even measure hardwood/softwood
content. In the past, characterization of pulp fiber lengths
was done by a rather laborious manual method. This involved
mounting the fibers onto microscope slides, projecting
the image of the fiber onto a screen and directly tracing
the magnified image of the fiber. A mechanical or digital
tally counter with a tracing wheel was used, but the procedure
was still rather arduous and only 150-200 fibers were counted.
Then
came the advent of automated fiber length analyzers. First
the Kajaani FS100 and FS200 and, more recently, the Fiber
Quality Analyzer (FQA) have entered the marketplace. These
instruments use various optical and digital techniques
to measure 5000 to 20,000 fibers per sample. Once the data
are collected, the numbers are crunched by a computer and
interpretations of results are made. Fiber coarseness is
another important pulp parameter that these instruments
measure well. The FQA can also characterize the kink and
curl of the pulp.
The old manual method can still be useful, however. The
technician could choose not to include certain constituents,
such as vessel elements, when determining the fiber length.
The automated methods do not allow for this discrimination;
they measure everything. Although the manual method has
its place, the automated instruments are now the method
of choice due mainly to the ease of use, the measurement
of a large number of fibers and quick turnaround time.
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A Dolphin Compared with a Blue Whale
by Kevin Lam, Technical Specialist - Pulping
The typical batch digester in pulp mills today is about
6000 to 8000 cubic feet (170 to 225 m3). One digester holds
about 24 to 32 tons of moisture-free wood chips. Continuous
digesters are even bigger by about 10 to 20 times.
By comparison, our laboratory digesters are small, holding
three to 10 kg of moisture-free wood chips. The volume
ranges from 0.7 to two cubic feet. Mill batch digesters
are about 6000 times bigger than ours! If you placed the
lab digester beside a mill batch digester, it would look
like a dolphin swimming beside a blue whale.
While our laboratory digesters are small, the cooking
response is very similar to mill batch digesters. The same
H-factor and liquor concentrations will give similar kappa
numbers in the mill and laboratory digesters. Even continuous
digesters are satisfactorily simulated in our laboratory
system.
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| Fiber Properties of Pinus Species
Since
pine trees grow all over the world, it's interesting
to look at what differences occur in fiber properties.
The table below compares lodgepole pine (Pinus contorta)
and loblolly pine (Pinus taeda). Lodgepole pine is
native to British Columbia, Washington, Oregon and
Idaho and parts of Montana, Wyoming, Colorado, Utah
and California. It grows tall, slender and straight
and can be identified by its pairs of needles 2-7 cm
long. Other pine trees in the Pacific Northwest have
needles in fives (white pine) and in threes (ponderosa
pine). Loblolly pine occurs naturally in the southeast
states of Virginia, North Carolina, South Carolina,
Georgia, Florida, Alabama and Mississippi and parts
of Louisiana and Texas. The photomicrograph of a lodgepole
pine fiber shows the large pinoid pitting that identifies
a pine fiber.
The southern species is usually coarser and has a
longer fiber length than the northwest species. The
data from the two sources below give an idea of the
natural variation in these fibers. Since these pulps
have longer fibers than hardwood pulps, they are added
as reinforcing fibers in papermaking. Coarseness is
important because (if other factors are equal) a finer
pulp will give a stronger, smoother and better folding
paper.
| |
Lodgepole |
Loblolly |
| Basic density (g/mL)1 |
0.38 |
0.47 |
| Arithmetic average fiber length
(mm)1 |
3.1 |
3.6 |
| Weighted average fiber length
(mm)2 |
2.3 |
2.3 |
| Coarseness (mg/m)1 |
0.23 |
0.24 |
| Coarseness (mg/m)2 |
0.15 |
0.21 |
| Tear factor (at 400mL CSF)2 |
99 |
135 |
| Tensile (km at 400mL CSF)2 |
14.9 |
9.6 |
1 - Isenberg, Pulpwoods of the
United States and Canada, Vol. 1, 1980
2 - Econotech data |
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Fracture Toughness
and Important Considerations for the Pulp & Paper Industry
by Don D. McDermid, Manager - Pulp & Paper Testing
Fracture
toughness is the ability of a paper to resist further crack
propagation. The main role of kraft softwood pulp produced
in the Pacific Northwest is to provide paper with sufficient
reinforcement strength to ensure that the paper has good
runnability on paper machines and printing presses.
With paper machines running at up to 4000 ft/min, sheet
breaks due to fiber stock with poor reinforcement strength
can be very costly. In September 997, Boise Cascade's mill
in Jackson, Alabama set a North American speed record for
a nine to ten meter wide printing paper machine of 4033
feet per minute for a 24 hour period.
With all the changes facing our industry, such as new
energy-efficient pulping processes and non-chlorine bleaching
sequences, not to mention the increased competition, it
is imperative that we as pulp and paper technical specialists
learn all we can about specific properties of our product
that might give us a competitive edge.
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World Class Effort at Work and at Play
Sumesh Putra, Senior Technologist - Pulping
As
a Senior Technologist in the pilot plant, Sumesh Putra
has devoted 11 years at Econotech to perfecting laboratory
simulations of modified continuous cooking, low energy
batch operation and mechanical pulping runs. These simulations
help mills develop new products and improve existing processes.
This has required dedication, consistency and accuracy
to obtain quality results and customer satisfaction. He
applies the same commitment to life.
Sumesh started playing field hockey 26 years ago in Malaysia
and currently spends much of his time officiating at local
and international field hockey competitions. He has the
highest classification of "World Cup/Olympic List" referee.
In April, he was in South Africa refereeing a four nation
tournament at the men's level between Canada, Pakistan,
South Africa and Egypt. In May he was in Holland for the
World Cup Tournament. Sumesh was a nominee for the 1997
Sport BC Official of the Year Award.
Sumesh's next trip will be in September for the Commonwealth
Games in Malaysia.
Sumesh and his wife, Denise are busy raising their two
children aged 5 and 3. The kids are into gymnastics and
swimming, but they may give field hockey a try in the future.
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Commitment to freedom
Marguerite Tran, Senior Technologist - Bleaching
Freedom is not free. Van Le and Marguerite Tran learned
this fact through first-hand experience.
When the communists took over in Vietnam, Van lost his
engineering job at a thermal power plant and was hired
at a paint factory six months later. Marguerite still worked
as a pharmacist in her own store. With rampant inflation
and the low productivity that accompanies communism, food
was scarce and expensive. Due to extreme rationing, Van
and Marguerite were unable to feed their four young boys
and themselves. Neighbors would often spy on one another
if they acquired a small chicken. Van and Marguerite carefully
planned their escape by downsizing and selling their possessions.
For two gold bars, they secured passage out of the country
on a boat, which unfortunately did not exist. With money
from friends and family, they bought a boat from a trustworthy
fisherman, along with food and water for a three day voyage.
They managed to make it to international waters, but
they were not alone. Pirates from Thailand boarded their
vessel and stole some gold and their auxiliary motors,
but left them some food and fuel.
They encountered propeller and engine problems, but finally
a school of dolphins led them to the Malaysian shore. The
Malaysian authorities wanted to two them back to sea. If
not for the desperate pleading of tourists at the resort,
they would not have been allowed to seek refuge in a small
area of the beach. A few of the natives smuggled food and
water to them during their week-long stay. They were moved
with 42,000 other refugees to Bidong Island. Since Van
and Marguerite knew French and English and both had professional
degrees, they were granted entry into Canada.
Van began working in the Dissolving Pulp Evaluation Department
at Econotech in 1997 after spending 15 years in UBC's Chemical
Engineering Department. Marguerite completed the Chemical
Technicians course at BCIT and has been a Bleaching Technologist
since 1984.
Marguerite and Van gave up all their worldly possessions
and almost their lives to reach freedom. This same sense
of commitment to their respective work is appreciated by
Econotech's customers.
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Computer Experts in the Making
by Olga Way, Senior Technologist - Analytical (Pulp and Liquor)
The
20th century has been the era of technological
advancement. Computerization and computer literacy are
a must for those who want to succeed in a challenging world.
At Econotech, we embrace such technological advancement.
In January 1998, Econotech started offering grants to employees
who purchase a computer. Ten of us have taken advantage
of this generous offer to date.
In the main analytical laboratory, Eleanor, Sonia, Brenda
and I all bought computers and are excited to learn how
to use them. Eleanor has gone one step further by spending
time at home developing programs in Microsoft Excel that
will be of great use to our department.
A few drops of frustration while learning can reap barrels
of rewards in knowledge.
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Pulp You Wear
by Ed Wallace, Manager - Bleaching (former employee)
Wood pulp has been used in manmade fibers since before
World War I. Despite its cotton-like composition, early
viscose rayon suffered from low wet strength, falling apart
when washed. With recent advances in spinning and finishing,
the fiber has become popular in women's clothing. Most
items still need to be dry cleaned, but its soft hand and
beautiful drape make it pleasant to wear.
New developments in the viscose industry have resulted
in a solvent spun rayon. Whereas regenerating a cellulose
derivative during spinning produces viscose rayon, the
new process dissolves wood pulp directly in a solvent.
The result is a stronger fiber with the same pleasant hand
as viscose rayon. This fiber, which is currently manufactured
by Courtaulds and is called Tencel, wears like polyester
but feels like brushed cotton.
The shiny smooth surface of cellulose acetate fabrics
makes them suitable for garment linings. Jackets, neckties
and women's dresses and slacks are lined with acetate fabrics.
Not only does the lining make it easier to get the garment
on or off, it protects the garment from abrasion that would
shorten its useful life.
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| Quiz: Test Your Knowledge
of Wood Chemistry - Answers
- Cellulose, hemi-cellulose, lignin and extractives - What
are the major chemical components of wood?
- Glucose - What is the sugar molecule
common to maltose, lactose, sucrose, honey, starch
and cellulose?
- Hardwoods - Which contains more hemi-cellulose,
hardwood or softwood?
- Hemi-cellulose - What is a class of
polymers containing five different sugars: glucose,
mannose, galactose, xylose or arabinose?
- Hardwoods - Which contains more xylan,
hardwood or softwood?
- Lignin - Which amorphous substance,
together with cellulose, forms the woody cell wall
of a tree?
- The neutral extractives
(waxes and terpenes) are not saponifiable and
thus are not removed with
the tall oil - What group of extractives
is not removed with the tall oil in kraft pulping?
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